New Delhi [India], May 22: As global industries look to India for reliable industrial solutions, including components, the country’s cable manufacturing sector has responded with greater scale and stricter standards. At the forefront of this shift is Elegar Kerpen, formerly known as LEONI Cable Solutions (India) Pvt. Ltd., a Pune-based manufacturer exporting wires and cables to 40 countries. Operating from its facility in Chakan, the company is a trusted supplier to the oil and gas, petrochemical, steel, pharmaceutical, solar, defence, and railway sectors globally. Here is a closer look at what goes on inside one of India’s most advanced cable manufacturing setups.
Advanced Manufacturing Capabilities
Purpose-built for cable and wire production, Elegar Kerpen facility is engineered for precision, scale, and reliability. As an ISO 9001, 14001, and 45001 certified wire and cable manufacturer in India, it operates high-capacity production lines capable of meeting large-scale industrial demand across multiple product categories, supported by an E-beam line with hybrid crossfire technology–the first of its kind in India. Using electron beam processing, this technology enhances mechanical strength, extends the operational temperature range, and ensures exceptional cable reliability. Beyond its technological edge, the facility integrates energy-efficient manufacturing practices, reflecting the company’s commitment to sustainability and responsible production.
Machines and Technology on the Floor
The production floor at Elegar Kerpen is equipped with high-speed machinery sourced from globally recognized brands like Vivirad, Niehoff, Rosendahl, Stolberger, and Queins. Conductor drawing and stranding machines ensure precise lay lengths and consistent conductor geometry. Extrusion lines for insulation and sheathing with precise dimensional tolerances using diameter controller, while armoring machines provide metallic protection for cables designed for harsh environments. Precision jacketing lines complete each cable with materials suited to its specific thermal, chemical, and mechanical requirements. This set-up with world-class machinery enables the company to manufacture cables in compliance with international standards, including IEC, IS, BS, ASTM, EN, VDE, DIN, UL, RDSO, and MIL.
Our Cable Range: Built for Every Critical Application
Elegar Kerpen manufactures various types of cables, each designed for specific industrial environments:
Instrumentation Cables: As an instrumentation cable manufacturer, Elegar Kerpen engineers cables for precise signal transmission in measurement and control systems, with customized construction options to ensure signal integrity in noisy industrial environments.
Thermocouple Cable: Engineered for accurate temperature sensing in high-heat, chemically aggressive environments. Built with calibrated conductor alloys for steel plants, glass manufacturing, and power generation.
ProfiBus / FieldBus Cable: Engineered for high-speed process field bus communication in industrial automation. Built to connect controllers, sensors, and actuators across distributed control systems.
ALNYC Cable: Engineered as a modern replacement for lead-sheathed cables. Built with a multi-layer sheath (AL PE/HDPE/PA) for the oil & gas industry.
Power Cable: Engineered for high-load electrical distribution. Built with robust insulation to handle sustained current loads across energy installations, industrial facilities, and infrastructure projects.
Control Cable: Engineered for connecting control panels and automated systems. Built flexible and durable for manufacturing, defence, transportation, and process automation sectors.
Railway Cable: Engineered for rolling stock applications. Built in compliance with RDSO and EN standards for use in locomotives, coaches, and metro systems.
Solar Cable: Engineered for photovoltaic installations and DC power transmission. Built for all weather conditions per EN, IEC, and IS standards, delivering long-term outdoor performance.
Naval and Marine-Grade Cable: Engineered for naval vessels and offshore platforms. Built to resist saltwater corrosion, fire, and mechanical stress per stringent marine and defence specifications.
Railway Locomotive and Coach Harnesses: Engineered for precise routing and long-term durability in rolling stock. Built as custom wire harness assemblies tailored to specific locomotive and coach layouts.
Quality Testing and Standards Compliance
Quality at Elegar Kerpen is integrated into every stage of production through advanced in-house testing facilities and stringent quality control protocols. Depending on cable type and application, each product undergoes comprehensive testing covering critical tests like conductor resistance, high voltage, insulation resistance, spark testing, flame propagation, fire performance and survival (CWZ), thermal endurance, UV and weathering resistance, smoke density, toxicity, ozone resistance, mechanical and electrical performance, and application-specific evaluations for industrial projects, railway, and solar cables. Every cable must pass a rigorous in-process and final inspection before dispatch, ensuring full compliance with domestic/international standards.
Powering the Future. The Quality Connection.
ELEGAR KERPEN KABEL INDIA PVT. LTD combines cutting-edge technology, a rigorous quality process, and a comprehensive product range covering instrumentation, thermocouple, Alync, power, and control cables to serve industries globally. If your industry demands reliability, this is where it begins.
To learn more or explore partnership opportunities, get in touch today.
Elegar Kerpen® is a registered trademark of Elegar Kerpen Kabel India Pvt. Ltd.
Contact ELEGAR KERPEN KABEL INDIA PVT. LTD.
Phone: 91 70309 63540
Email: contact@elegar-kerpen.com
Website: elegar-kerpen.com